From the dawn of aviation industry since 1954, created, always take the key model development task. Dawn generations of people in developing China’s aviation industry on the march, against all odds, good, out of a copy from the repair to the independent research and development and innovation. In recent years, AVIC dawn closely rely on the core technical expertise, models developed around the key to managing projects rely on strong technical innovation, and actively explore innovative production management, key projects to promote scientific research and enhance the company’s overall technical strength for the dawn of aviation industry made a leap forward outstanding contributions. In 2009, an extremely severe situation in the task situation, dawn to deliver a new record high priority model.
Enhance efforts to explore the full production mode to deliver capacity
In 2007, China Aviation Industry dawn from the perspective of strengthening the professional development, restructuring the military production lines, auxiliary lines, subcontract production line and non-aviation product line. After more than two years of the continuous optimization of the production process has reached a smooth interface between the upstream and downstream production closely, continuously improve production efficiency, professional and technical development of significant good results. Production process has gradually become stable command and reasonable command of the four plate production has even more systematic, structured and scientific. Made the whole process from production to prepare to implement a balanced production, to delivery, monitoring the whole process. The production units from the “man, machine, material, method,” start, focus on key points, focus on short board, efforts to solve outstanding problems in production, eliminate bottlenecks and waste, the implementation of optimal scheduling, shortening production cycle.
To meet the development requirements of production, address enterprise rapid development and between the traditional management mode of Mao Dun, Zhong Hang Industrial dawn ERP and MES Jianshe two sets of the Application and the company strategy to enhance Dao Fa Zhan height, the Xinxi assessment of the production building Narumeiyue and deploy information technology to promote the professional backbone team, focusing on carding ERP, MES systems of the production process modules, to establish uniform standards for the production of information management processes to ensure that information collection and transfer of efficient, accurate, and timely. Now in the dawn of aviation industry ERP system has been approved to complete production models of on-line to run the work, the basic realization of the “press one start,” “according to one newspaper workers”, “according to one storage” management model, various statistical and analysis function has been gradually applied to the production management work. The construction of production plant MES systems are comprehensive and orderly advance. As of the end of 2009, AVIC Dawn has more processing plants installed MES systems, production information, data collected online, online management, and online control.
To establish effective communication mechanisms to promote lean production control, AVIC dawn in the production system to implement “season Bushu, month summary, week report, communication with” production control, and strive to achieve the production tasks as the core, collaborative work.
June 2009, the dawn of aviation industry experience in a key model of production technology and quality problems. The face of difficulties, AVIC dawn cadres and workers to properly handle the relationship between production and research, scientific and realistic spirit of overcoming difficulties forge ahead tenaciously won a complete victory in this tough fight, but also makes the aircraft industry at the dawn of the team model research in the more mature.
A key model research, attracted much attention. All levels of leadership in the aviation industry attaches great importance to quickly set up a research working group, to organize research work in full swing. As a model principal units, the aircraft industry at the dawn of the first to charge the forefront of this research. From the analysis of problems to developing solutions, the final realization of reproduction, in just 60 days, the China Aviation Industry dawn a miracle.
China Grand Air engine pioneer who had been Ng said: “aircraft engine too hard, we must draw lessons from history, according to scientific laws.” Models of research in the process, the dawn of aviation industry management, quality, production, inspection, etc. system to break the system boundaries, day and night, excluding gains and losses, not made by hard, continuous work overtime, or even several days and nights, “Lian Zhouzhuan.” To address the design, metallurgy, quality, external field and so on, team members perform their duties in the shortest time completed within the review, data analysis, process Shi Yan, Yan Zheng, etc. Guzhang assembly analysis, accumulated large amounts of data, for the successful implementation issues Ding Wei basis.
Problems early, statistics are the source of the work carried out. AVIC dawn research group under the arrangement it is the division of work, the engine is responsible for engine assembly plant decomposition and assembly, by the quality control department and product inspection and testing center is responsible for measuring components removed, the final verification report submitted by the technical department .
In order to analyze the data as soon as possible, the same night the engine assembly plant decomposition. Early the next morning, the dawn of aviation industry quality systems work the same night, a comprehensive, detailed and in-depth production, manufacturing and process review. Due to the large amount of normal progress, be possible at least 48 hours to complete, but the superior directive before 2 pm the next day to find out. Node to complete its work in accordance with the quality review staff to change the review in accordance with the practice of back flow, organizational units assembled early review, deep into the plant raw data collected to determine the review of projects and requirements, the night of the production plant tissue 5 depth conduct self-examination. After 19 hours of continuous fighting, in less than 24 hours after the question time, the quality of the system files on the organization and resume the completion of the inspection, review and summary of the more than 100 part numbers of the review content and form of the review report . Subsequently, the quality control department has the situation on the assembly of components, production batch, carried out an inventory of quality review, to identify a fault associated with this question for the rectification of fault analysis and follow-up work of the direction.
AVIC dawn briefing process system fault conditions overnight, the next day in the technological aspects of ferreting out the reasons, organizations such as the branch personnel division of a total focus on a comprehensive review process planning model. This is the dawn of the history of aviation industry is relatively thorough review and found that most problems in a process of order review. In addition, the entire process AVIC Dawn system also a key model of the design issues involved in the analysis process carried out detailed investigation and analysis, quite accurately reflects the status of certain key types of technology.
As the main battlefield of the company tackling engine assembly plant in the row it work in different stages according to the specific needs of troubleshooting, on-site physical batch, assembly, technical documents, quality documents a lot of review. The results of each review to go through rigorous proof, audit, to ensure that the basis for the failure analysis of data accuracy. Particular problems early, assembly plant withstood tremendous pressure problem as soon as possible in order to analyze the data used in the factory systems, production systems, quality systems review of the technical parameters, and the formation of the final report.
Through unremitting efforts, China Aviation Industry dawn of a key model row it has made a breakthrough. Verification testing machine through the inspection finds that pre-validated model of a focus on problem analysis and troubleshooting program and the correctness of the measures.
“Flying sea shark, Tao surge, with long Xinjiang. Jimu go, swinger sky, Yasha scared off. Inspiring glory reward ambition, and boosting the morale of flag hunting. Step journey, ride joke, the sound of cheerful.
Hack thorns, never scared. Disaster risk calendar, problem solution. Total playing mission, Chi-kin, such as iron. Who to new eyebrows, climbing step by step to open the New Territories. For Haitian, he was the more vertical Sanyo, Iraqis break. ”
AVIC party secretary, general manager of Lam Ming in 60 years left to dawn on the eve of National Day gladly congratulate the success of scientific research. A Que “Azolla”, the worth of air situation.